Radar level sensor provider today: When the cover above the closed metal cover is opened, the false signal disappears, the overall noise line decreases, and the echo curve decreases. After analysis, it is determined that the closed metal cover is the main cause of false signals, the radar level meter antenna is made of plastic, and the radar waves emitted by the antenna leak into the external environment. The closed metal shield is used to cover the instrument, and the leaked radar wave signal is received by the antenna after several reflections inside the shield, generating a false level. Therefore, the metal shield was modified to a ring-shaped non-sealed shield at a later stage, and the radar level meter jump was significantly reduced. See even more info at radar level transmitter manufacturer.
Working principle: Tube in the liquid level meter has a magnetic float, float design, according to the proportion of medium float magnet steel and container liquid level at the same level, wholesale liquid level gauge in a semiconductor magnetel liquid level gauge sensor LED display scale, and orderly arranged from top to bottom, and LED module corresponding to the magnetic field magnetic sensor, the magnetic semiconductor, triggering the corresponding digital circuit, liquid level above the red LED display, The LED below the liquid level gauge is displayed in green, the red in gas phase, and the green in liquid phase. The red-green junction is the actual liquid level in the container.
The electromagnetic wave emitted during measurement can pass through the vacuum, no transmission medium is required, and the anti-interference ability is strong, and it is not affected by temperature, wind, water vapor, water mist, rain, etc. It can be used for liquid level measurement of almost all liquids, and can be continuously measured on-line unattended. Large measurement range, high precision, mature technology and stable performance.
Any appreciable gain in boiler feedwater achieved through the process reduces the amount of energy (fuel) required at the boiler— in fact, every 10.8°F (6°C) rise in boiler feedwater amounts to a one percent savings in fuel cost. Inadequate level controls can inhibit the deaeration process (level too high) or reduce/shutdown feedwater flow to the boiler (level too low). The former affects hardware longevity and efficiency, while the latter risks production losses and possible damage to pumps.
Secondly, in cement production, material level measurement encountered another difficulty is strong dust interference, especially pneumatic conveying powder silo, dust flying when feeding, low visibility, laser level meter and high energy ultrasonic level meter can not be measured, although radar level meter at this time can receive part of the surface echo. But the echo signal was also weakened. In addition, due to the uneven surface of the radar echo is refracted, will also lead to the existence of radar echo; In addition, there are some conditions from the bottom to the bin inflation, so that the material surface loose, material level measurement is more difficult.
KAIDI level transmitter manufacturer is dedicated in providing complete customized solutions for a wide range of industrial automation process applications – in material level, liquid flow, pressure and temperature. We are constantly developing and innovating, our core vision – “to provide solutions that exceed customers’ expectations. In 2012, the company successfully expanded its operations both locally and internationally, achieving global success and recognition for quality fork type level switch, magnetic level gauge products and services. See more details on https://www.kaidi86.com/. Kaidi Energy is a level gauge manufacturer which more than 20 years of industrial automation experience.
For radar level gauges, there are many reasons for interference and many sources of interference. We analyze from four aspects: internal, external, AC and DC. Celestial and celestial interference, first of all, what is celestial interference? Celestial objects refer to the sun or other stars, therefore, celestial interference refers to the interference of their electromagnetic waves on the radar level gauge. We are very unfamiliar with Tiandian. The so-called Tiandian is usually understood as the interference of the signal of the magnetrol radar level gauge caused by the ionization of the atmosphere, lightning, or the electromagnetic waves generated by natural phenomena such as volcanoes and earthquakes.
For the continuous measurement of corrosive, high viscosity, flammable and toxic liquids, liquid-liquid interface and solid-liquid interface that are difficult to measure by ordinary liquid level meter , ultrasonic level meter should be selected, but should not be used in occasions with large liquid level fluctuations . Ultrasonic level meter are suitable for measuring media that can fully reflect and transmit sound waves, but should not be used in vacuum. The ultrasonic flow meter should not be used in process equipment where internal obstacles affect the propagation of sound waves.
Robustness in Challenging Environments- Industrial environments can be unpredictable with fluctuations in temperature, pressure and the composition of gases and vapors within vessels. Radar level sensors are specifically designed to perform under such conditions ensuring consistent accuracy regardless of external factors. Ability to Handle Different Product Characteristics- Regardless of changes in density, conductivity or dielectric constant radar level sensors maintain their accuracy. This versatility allows them to effectively measure a range of substances, from liquids to powdery solids.
Measurement accuracy, the accuracy of ordinary radar is generally ±10mm, and the accuracy of precision radar is ±3mm. Selection according to the actual needs of production. Range, according to actual needs, choose the antenna size. Note that the actual range is reduced in complex environments. Antenna type and antenna size, the larger the antenna size, the larger the measured range and the stronger the anti-interference ability. The antenna types of radar level gauge are rod type, bell mouth type, paraboloid and so on.