Best compounding extruder provider: In an era where technology evolves at breakneck speed, staying abreast of the latest advancements in extruder technology can give you a competitive edge. From automation to intelligent control systems, the technological enhancements in modern extruders are transforming plastic manufacturing. New features in extruders, like advanced sensors and AI-driven controls, are not just about innovation; they’re about elevating your production quality and efficiency. These advancements allow for more precise control over the extrusion process, ensuring consistency and reducing waste. Automation is revolutionizing extrusion, with control systems optimizing every phase of the process. These systems are not just about reducing manual intervention; they’re about achieving a level of precision and efficiency that humans alone can’t match. They ensure your extruder operates at its peak, delivering consistent, high-quality output. Read more information at filler masterbatch extruder.
Nanjing Tengda provides single screw extruder pelletizing system which can be applicable to PP,PE,PC,PC/ABS,POM. plastic raw materials dyeing and engineering plastics recycling granulation. The working principle of the single screw extruder is to heat the thermoplastic raw material to melt it, make the material move forward through pressure, form it through the mold, and then cool and fix it into the final product. High-precision gearbox, high loading capacity, steady driving, low noise. New screw and barrel design, which can ensure good melt uniformity, low melt temperature and high production; The barrel and the screw are subject to the nitrogen treeatment, with high anti-waer and anti-corrosion performance.
Nanjing Tengda TSC/SE Series Two-Stage Compouding /Pelletizing Extruder System combines the high speed and extensive mixing of twin screw processing and the low speed, low temperature, and low shear of single screw processing; Ideal for compounding of heat-sensitive and shear-sensitive materials PVC compounds for cable, shoe sole, transparent container, and medical applications EVA shield cable compounds; Carbon black masterbatches of PE, EVA, etc. Commonly, the first stage is the twin-screw extruder, which completes the transportation, high effective plasticizing, compounding and strong shear dispersion. The second stage is the low speed rotating single screw extruder, which can reduce the temperature and pressure if plasticized dispersed uniform material and granulate at low speed. Decomposing the process function, adding the independent operation variables and being beneficial to the optimization of each process step by step, higher efficiency and capacity.
Tengda PE pelletizing line offers several advantages. It helps to reduce waste and environmental pollution by transforming plastic waste into valuable recycled pellets. It also provides a cost-effective solution for manufacturers, as recycled PE pellets are often cheaper than virgin plastic materials. Additionally, the PE pelletizing machine can produce high-quality pellets with excellent uniformity and consistency, meeting the requirements of various industries.
This versatile line offers flexibility in terms of board thickness, width, and surface texture. It utilizes advanced technologies to optimize the extrusion process, resulting in boards with consistent quality, excellent dimensional accuracy, and desirable physical properties. The board extrusion line finds applications in industries such as construction, advertising, packaging, and furniture manufacturing. It enables efficient and reliable production of plastic boards to meet diverse customer needs.
Generally speaking, if the waste granulation is only regenerated without filling and reinforcing, a single screw extruder is used. If the processing is modified during granulation, a twin screw extruder is required. Because the mixing effect of the twin screw extruder is better. More importantly ,recycling plastics are for granulation and must be pretreated. The first is to sort according to the type and material of raw materials, and then for the cleaning and crushing before granulation. In a word, there are the following three processes: First, cleaning and then crushing process. Second, rough washing – crushing – fine washing – drying process. Third, machine cleaning. Finally, it can enter the recycling extruder machine for the granulation process.
Our plastic granulator machine features advanced cutting technology and robust components to ensure precise and efficient granulation. It is equipped with powerful motors and innovative design elements to handle different types of plastic waste with ease, maximizing productivity and minimizing energy consumption. The plastic recycling granulator is user-friendly, with an intuitive interface and easy-to-adjust settings. It offers flexibility in granule size, allowing you to produce granules of different sizes according to your specific needs. Safety measures are also incorporated to protect operators and prevent accidents during operation. See more info at njtdjx.com.
The film extrusion line is a specialized production system used for manufacturing plastic films with specific properties and dimensions. It comprises various components, including a film extruder, extruder line, PP film extrusion line, and auxiliary equipment. The film extruder is the core component of the film extrusion line. It is responsible for melting and shaping the plastic raw materials into a continuous film. The extruder consists of a barrel, a screw, and a motor. The plastic pellets or granules are fed into the extruder, where they are melted by heat generated from the barrel’s heaters. The rotating screw conveys the molten plastic material through the barrel, applying pressure to ensure homogeneity. As the molten plastic exits the extruder, it passes through a die, which determines the width and thickness of the film.
We use variable frequency motor(WEG or SIEMENS) and imported inverter(ABB or TOSHIBA) to make sure the stable operation of the machine, and then to increase its output, the output of our extruder machine is about 5-15% higher than the same model in the market. Advance design: (1)The machine’s oil circuit, water circuit, vacuum and other pipeline integrated design, no need for customers to install the pipeline separately, only need to connect to the inlet and outlet water. Not only can it save 2 days of installation time, but it can also save customers from spending $1,000 to purchase the piping system. (2)The appearance patent No. of our extruder machine: 201830119416.4. Long warranty & Good Overseas service: Warranty:(1)The warranty of extruder machine is one year; (2)The warranty of extruder machine main gearbox is three years. Overseas service:(1)Provide on-site installation guidance, commissioning, and personnel training; (2)Establish detailed user files; (3)Sufficient spare parts, relieve all your worries.